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Returns management: turning the cost center into a brand moment

Returns are 30% of online apparel orders. A 6-step process that makes returns brand-building instead of brand-eroding.

iL
iLogistics Editorial6 min · November 21, 2025

Stop fighting returns

Brands that try to suppress returns (15-day window, restocking fees) cut returns by 8% and lose 23% of repeat customers. Brands that lean in (free returns, instant store credit, prepaid labels) lift LTV 34%. The math has been clear since 2022 — most brands haven't acted.

The 6 steps

  • One-click RMA from the customer portal
  • Prepaid label auto-generated
  • QC at the warehouse (resell or recycle)
  • Refund or exchange in 24h
  • Capture reason data in a structured field
  • Loop reasons back to product team monthly

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